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Trace width calculator

Size copper traces that survive your current and thermal targets.

Implements the IPC-2221 method to convert current and ΔT budgets into copper widths, while keeping tabs on resistive losses.

IPC-2221

Formula

10 °C

Temp rise

External layer

Layer

Why temperature rise matters

Lower ΔT limits keep copper cooler but increase required width. Mission-critical rails stay under 10 °C and often choose the conservative internal-layer profile even on external planes.

Quick presets

Input parameters

A

Copper weight

Layer type

Recommended width

30.76 mil

0.781 mm

Per-inch electricals

  • Resistance: 1.601e-2 Ω
  • Voltage drop @ 2 A: 0.0320 V
  • Power loss: 0.0640 W

For 1 in run

Resistance

1.601e-2 Ω

Voltage drop

0.0320 V

Power loss

0.0640 W

Copper cross-section

Dimension lines scale to the computed width and copper thickness.

30.76 mil / 0.781 mm1.378 mil / 0.0350 mmScale: 7.80 px per mil (auto-zoom engaged to fit view)

Copper thickness derives from the selected oz weight (1.378 mil). Because both axes use the same scale, the aspect ratio matches the real board; PNG/JPEG fallbacks are unnecessary.

Area: 42 mil² · Copper thickness 1.38 mil (0.035 mm)

Thermal headroom

ΔT 10 °C

Lower this value to widen the trace and shrink copper heating.

Copper weight comparison

0.5 oz copper

Trace = 61.53 mil / 1.563 mm

Preview

1 oz copper

Trace = 30.76 mil / 0.781 mm

Active

2 oz copper

Trace = 15.38 mil / 0.391 mm

Preview

3 oz copper

Trace = 10.25 mil / 0.260 mm

Preview

4 oz copper

Trace = 7.69 mil / 0.195 mm

Preview

Design notes

Last verified Q3'25
  • IPC-2221 is conservative—if you need higher density, consult IPC-2152 or your fab's stackup data for refined thermal models.
  • Always confirm allowable current with the actual board environment (enclosure airflow, copper pour sharing, nearby heat sources).
  • For redundant rails, keep current density below 35 A/mm² to avoid electromigration in high-temp cycles.
PCB Trace Width Calculator - IPC-2152 | Free Online